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10 Best Welder Generator 2025 in the United States

#1

Winner

9.8  score

Honda 664240 EU2200i 2200 Watt Portable Inverter Generator with Co-Minder

Power Output: 2200 Watts
Fuel Type and Capacity: Gasoline, 0.95 Gallons
Portability: 46.5 pounds
Additional Features: Eco-Throttle, Super Quiet, Paralleling

Chosen by 1112 this week

HONDA EB10000 Industrial Generator, 10000W

Power Output: 10000 Watts
Fuel Type and Capacity: Gas, 8.19 Gallons
Portability: 403 pounds
Additional Features: Electric start, 5 outlets

EMAX 3 in 1 Air Compressor - 14 HP Air Compressor, Generator, & Welder with Electric Start & 5000W Generator - EGES14020T

Power Output: 5500 watts
Welding Amperage Range: 200 amps
Fuel Type and Capacity: Corded Electric, 20 Gallons
Portability: Compact, lightweight design
Additional Features: 14 HP air compressor, 200 amp welder

Honda 664350 EM5000SX 120V/240V 5000-Watt 389cc Portable Generator with Co-Minder

Power Output: 7000 watts start, 5000 watts running
Fuel Type and Capacity: 6.2 gallons
Portability: 150 pounds
Additional Features: Honda app, Bluetooth, CO-MINDER, electric start
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Our Top Picks

#1

Winner

Honda 664240 EU2200i 2200 Watt Portable Inverter Generator with Co-Minder

Rating
9.8
Chosen by1,112
Power Output
Fuel Type and Capacity
Portability

Most important from
2031 reviews

Power Output
Impressive power output and portability make it ideal for a wide range of applications, from outdoor activities to emergency power sources.
Fuel Type and Capacity
Fuel efficiency is remarkable, running up to 8 hours on a 1-gallon tank of regular gas.
Portability
Impressive power output and portability make it ideal for a wide range of applications, from outdoor activities to emergency power sources.
Additional Features
The Co-Minder feature adds an essential layer of safety, automatically shutting down the generator when carbon monoxide levels become dangerously high.

The Honda 664240 EU2200i 2200 Watt Portable Inverter Generator is a versatile and reliable power source ideal for various uses, including home, camping, and job sites. It stands out with its quiet operation, producing noise levels between 48 to 57 dBA, which ensures it won't be a disturbance in quiet environments. This model can be paralleled with another EU2200i to double the power output to 4400 watts, which is useful for more demanding tasks.

The Eco-Throttle System provides excellent fuel efficiency, allowing it to run between 4 to 9.6 hours on a single 0.95-gallon tank depending on the load, making it suitable for extended use without frequent refueling. Additionally, the stable and clean power output is a significant advantage for sensitive equipment. Weighing 46.5 pounds and featuring a compact size, it is highly portable and easy to handle.

While it excels in portability, quietness, and efficiency, those needing a high-power welding generator might find it less suitable for their needs due to its 2200 watts of power and small fuel tank that might require frequent refills during prolonged welding jobs.

Rating
9.8
Chosen by1,112
Power Output
Fuel Type and Capacity
Portability

Most important from
2031 reviews

Power Output
Impressive power output and portability make it ideal for a wide range of applications, from outdoor activities to emergency power sources.
Fuel Type and Capacity
Fuel efficiency is remarkable, running up to 8 hours on a 1-gallon tank of regular gas.
Portability
Impressive power output and portability make it ideal for a wide range of applications, from outdoor activities to emergency power sources.
Additional Features
The Co-Minder feature adds an essential layer of safety, automatically shutting down the generator when carbon monoxide levels become dangerously high.
#2

Champion Power Equipment 8500-Watt Electric Start Dual Fuel Home Backup Portable Inverter Generator with Quiet Technology and CO Shield

Rating
9.6
Fuel Type and Capacity
Portability
Additional Features

Most important from
56 reviews

Fuel Type and Capacity
Easy start-up procedure for both gasoline and propane makes it highly versatile.
Portability
Despite its weight, the wheels and fold-down handle make it easy to move around.
Additional Features
The built-in CO Shield carbon monoxide auto shutoff system ensures safety, though some modifications might be necessary for permanent outdoor setups.

The Champion Power Equipment 8500-Watt Electric Start Dual Fuel Home Backup Portable Inverter Generator is a versatile and powerful option for those in need of a reliable energy source. One of its standout features is the dual-fuel capability, allowing it to run on either gasoline or propane. This flexibility can be particularly useful during fuel shortages or when you have a specific fuel preference. With a starting wattage of 8500 watts and running wattage of 7000 watts on gasoline (6300 watts on propane), it’s robust enough for home backup, camping, or tailgating.

Additionally, it operates relatively quietly at 61 dBA, making it suitable for environments where noise is a concern. The generator boasts a decent portability factor with its electric start feature and dimensions of 33.4”L x 29.1”W x 26”H, although its weight of around 214 pounds might require some effort to move around. A key safety feature is the CO Shield carbon monoxide auto shutoff system, providing peace of mind by automatically shutting down the generator if dangerous levels of CO are detected. The generator’s duty cycle is also commendable with up to 14 hours of run time on gasoline, which means less frequent refueling during extended power outages.

It includes a variety of outlets (120/240V and 120V) to accommodate different devices and applications, and the EZ Start Dial and Economy Mode ensure user-friendly operation and efficient power consumption. However, it’s worth noting that this generator is quite heavy, which could be a drawback for those needing frequent transportation. Additionally, while it does have an electric start, it lacks a remote start option, which might be a convenience feature some users would prefer. With its range of features and solid performance, this Champion generator is a worthwhile consideration for anyone needing a dependable power source for various applications.

Rating
9.6
Fuel Type and Capacity
Portability
Additional Features

Most important from
56 reviews

Fuel Type and Capacity
Easy start-up procedure for both gasoline and propane makes it highly versatile.
Portability
Despite its weight, the wheels and fold-down handle make it easy to move around.
Additional Features
The built-in CO Shield carbon monoxide auto shutoff system ensures safety, though some modifications might be necessary for permanent outdoor setups.
#3

Champion Power Equipment 6500-Watt RV Ready Portable Inverter Generator with Quiet Technology and CO Shield

Rating
9.4
Power Output
Fuel Type and Capacity
Additional Features

Most important from
98 reviews

Power Output
The power output is steady and reliable, even with demanding appliances like microwaves and water heaters.
Fuel Type and Capacity
The generator ran for up to 12 hours on a single tank during a hurricane, showcasing its efficiency and reliability in emergencies.
Additional Features
The automatic choke and electric start function perfectly, making it easy to get the generator running quickly.

The Champion Power Equipment 6500-Watt RV Ready Portable Inverter Generator is designed for those who need reliable power for outdoor activities like camping and tailgating, or for home backup during outages. One of its main strengths is its impressive power output, providing 6500 starting watts and 5000 running watts, which is suitable for running multiple devices simultaneously. Its quiet operation at 64 dBA makes it a great choice for recreational use, ensuring that it won't disturb your surroundings. Additionally, the generator boasts a generous run time of up to 15 hours on just 3.95 gallons of gasoline, making it efficient for longer outings.

The generator is equipped with multiple output options, including a 120V RV outlet and GFCI household duplex outlets, providing versatility depending on your power needs. The CO Shield feature adds an important layer of safety, automatically shutting off the generator if carbon monoxide levels become unsafe, which is particularly useful during camping or in enclosed spaces.

The generator weighs 101.4 pounds, which might be a drawback for some users seeking ultra-portability. While it is labeled as portable, lifting and transporting it may require some effort. The warranty offers peace of mind, with a three-year limited warranty and lifetime technical support, but potential buyers should remember that its performance may vary based on the specific tasks they need it for, especially in demanding welding scenarios. This generator is excellent for casual use and reliable power supply in residential or recreational settings but may not fully meet the needs of users requiring heavy-duty welding capabilities.

Rating
9.4
Power Output
Fuel Type and Capacity
Additional Features

Most important from
98 reviews

Power Output
The power output is steady and reliable, even with demanding appliances like microwaves and water heaters.
Fuel Type and Capacity
The generator ran for up to 12 hours on a single tank during a hurricane, showcasing its efficiency and reliability in emergencies.
Additional Features
The automatic choke and electric start function perfectly, making it easy to get the generator running quickly.

Buying Guide for the Best Welder Generator

Choosing the right welder-generator can be a bit overwhelming, but with the right approach, you can find the perfect fit for your needs. A welder-generator is a versatile piece of equipment that combines a welding machine with a generator, allowing you to weld in remote locations without access to electricity. To make an informed decision, you need to consider several key specifications that will determine the performance and suitability of the welder-generator for your specific tasks. Understanding these specs will help you match the machine to your welding requirements and ensure you get the best value for your investment.
Power OutputPower output, measured in watts, indicates the amount of electrical power the generator can produce. This is crucial because it determines the types of welding tasks you can perform and the additional tools you can power simultaneously. Lower power outputs (around 4,000-6,000 watts) are suitable for light-duty welding and small tools, while higher outputs (10,000 watts or more) are necessary for heavy-duty welding and running multiple tools. Assess your typical welding projects and the power requirements of your tools to choose the right power output.
Welding Amperage RangeThe welding amperage range specifies the range of current the welder can produce, which affects the thickness of the materials you can weld. A lower amperage range (20-150 amps) is ideal for thin materials and light-duty tasks, while a higher range (up to 300 amps or more) is needed for thicker materials and heavy-duty welding. Consider the types of materials and the thickness you commonly work with to determine the appropriate amperage range for your needs.
Fuel Type and CapacityWelder-generators can run on different types of fuel, such as gasoline, diesel, or propane. The fuel type affects the machine's efficiency, operating cost, and suitability for different environments. Gasoline is widely available and suitable for general use, diesel offers better fuel efficiency and is ideal for heavy-duty tasks, while propane is cleaner and better for indoor use. Additionally, the fuel capacity determines how long the machine can run before needing a refill. Choose a fuel type and capacity that align with your usage patterns and availability of fuel.
PortabilityPortability refers to how easy it is to move the welder-generator around. This is important if you need to transport the machine to different job sites or move it frequently within a large work area. Smaller, lighter models with wheels and handles are easier to transport, while larger, heavier models may require more effort or additional equipment to move. Consider your mobility needs and the typical work environments to select a welder-generator with the right level of portability.
Duty CycleThe duty cycle indicates the percentage of time the welder can operate within a 10-minute period before needing to cool down. A higher duty cycle means the machine can weld for longer periods without overheating, which is essential for continuous or heavy-duty welding tasks. For light-duty or intermittent welding, a lower duty cycle (20-40%) may suffice, but for professional or industrial use, look for a higher duty cycle (60% or more). Match the duty cycle to the intensity and duration of your typical welding projects.
Additional FeaturesAdditional features can enhance the functionality and convenience of a welder-generator. These may include multiple power outlets, electric start, automatic idle control, and built-in safety features like overload protection. While not essential, these features can make the machine easier to use and more versatile. Think about which features would be beneficial for your specific needs and preferences to choose a welder-generator that offers the best combination of performance and convenience.

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