10 Best Affordable Stick Welder 2026 in the United States

The ARCCAPTAIN 165A MIG Welder is a versatile and budget-friendly option for those needing a multi-process welder. It supports four welding modes: gas and gasless MIG, lift TIG (torch sold separately), and stick welding, making it useful for a variety of metalwork projects involving stainless steel, carbon steel, and thicker materials. It delivers up to 165 amps of power with a 60% duty cycle, allowing for continuous welding for a decent amount of time before needing to cool down. The dual voltage feature (110V/220V) offers flexibility to use it with common household outlets or more powerful sources, although users must ensure the machine is off before switching voltages to avoid damage.

Portability is a strong point, as the welder weighs just under 13 pounds and includes a handle and shoulder strap, making it easy to carry to different work sites. The large LED display helps users see and adjust settings clearly without removing their helmet, enhancing ease of use. Its build quality features several safety protections like over-current and overheating prevention, adding durability and reliability.

The TIG mode requires purchasing an additional torch, and while it handles mild steel up to 5/16 inch thick well, it may not be suitable for heavy industrial welding needs. The machine’s compact size limits its use to light to medium tasks rather than high-demand professional work. This welder is a solid choice for hobbyists or small workshop users seeking an all-in-one machine that balances power, portability, and price.

The ESAB Renegade VOLT ES 200i is a versatile stick and TIG welder that stands out for its portability and dual power options. With a 200 A output on AC mains and up to 140 A on battery power, it offers flexibility for various welding tasks. The inclusion of four DeWalt FLEXVOLT batteries ensures that users can work effectively even in remote locations without an electrical outlet.

The AMP+ hybrid mode provides additional power when needed, adding to its functionality. Weighing 51 pounds, it’s relatively lightweight for a welder, and its impact-resistant housing enhances durability, making it suitable for rugged environments. The sun-friendly, intuitive user interface with memory storage for welding parameters is a user-friendly feature that helps streamline the welding process.

With an efficiency of 80% at maximum current and a power factor of 0.99, it is energy-efficient and reliable. This welder is best suited for users who need a portable, robust, and versatile solution for welding in various environments, including those without easy access to AC power.

The Everlast PowerTIG 255EXT is a versatile and efficient stick welder well-suited for various applications, such as automotive repair and fabrication. One of its standout features is its impressive amperage range, allowing for low amp operation down to just 3 amps in DC and 5 amps in AC, making it suitable for welding both thin and thick materials. The digital microprocessor control enhances start reliability and reduces maintenance needs, which is a significant advantage for users looking for a dependable machine.

Portability is another plus, as its compact design allows for easier transport to job sites. The welder supports multiple electrode types, including 6010 cellulose stick welding, which increases its versatility in different welding scenarios. Additionally, the inclusion of advanced wave form control and pulse modes provides welders with options to optimize their work for better penetration and reduced warping.

However, it does come with a few drawbacks. Weighing in at 85 pounds, it might be a bit cumbersome for some users who prioritize lightweight equipment. While the machine boasts excellent build quality, the fact that it's made in China may deter some users who prefer products made in specific regions. The price point, while affordable for a dual voltage unit, might still be a consideration for hobbyists on a tight budget. The Everlast PowerTIG 255EXT offers robust features and performance for those needing a reliable stick welder, especially in professional settings, but may be more than necessary for casual users.